Microgravure® Coating

THE "Microgravure®" COATING APPLICATIONS ( © Yasui Seiki Co)

1 to 40 microns wet thickness, with occasional experiences to 0.5 micron and 80 microns. Our patented "Microgravure®" uses small diameter gravure rolls of Ø20mm - Ø50mm. These small rolls cause a much smaller wet contact area than conventional gravure rolls of 150mm to 300mm diameter. This provides a small stable coating 'bead' which combined with reverse application achieves smooth and uniform coated layers. "Microgravure®" coating can provide layers from 0.007µ to 40µ making it applicable to electronics, optical films, LCD components, imaging and similar materials.
Coating onto webs from 1.6 micron (6 gauge) PET to 350 micron (1400 ga.) PET, foils, paper, glass felts, cloth, Kapton®, other specialty films, PP, PE, etc.
This listing is only a sampling of present applications. New applications are ALWAYS welcome.

Electronics:
Photo Resist/Photo Mask layers, as thin as 0.05 microns
PSA and Thermal adhesive layers, as thin as .5 microns (thinner possible)
Coating onto clear/conductive layers, ie: ITO without scratches
Insulating layers, multi-layer circuit boards, laminations
Diffusion screens for backlight LCD displays
Various layers for LCD, ChLCD, OLED displays
Silicone Release and other release polymer films.
Anti-static, other clear conductive polymer layers.
Analog and digital magnetic tapes for audio, video tapes, and computer data storage.
Hardcoat for touch screen displays, ATM machines
Hot stamping foils for LCD pixels
Ultra smooth, low transfer silicone release film for MLCC multilayer ceramic capacitor casting

Graphics:
Inkjet receiver media, opaque and backlight
Print adhesion layer for digital presses
OHP Films
Drawing paper, film, and vellum
"Risograph" digital master stencils
Labels for labeling automotive, electrical, industrial, uses.
Dye diffusion thermal transfer printing ribbons
Hot stamping foil
Food service labels
Various digital graphics display coatings

Medical:
Dermal patches, PSA tapes, self-adhering bandages
Adhesive layers for laminates
Diagnostic strips for lab analysis and in-home patient use
Electrodes for skin contact

Optical:
Anti-Reflective AR coatings
Adhesive for optical laminations
Optical adhesive for clear labels
Hardcoats for flexible mirrors
Adhesives for window film
Tints for window film

Battery:
Lithium Ion and Lithium Polymer – Foil adhesion coat for electrodes
Release film for lamination transfer electrodes
Catalyst layers for fuel cell membranes
Battery separator membrane films
Paper battery separators

Industrial and Automotive:
Various adhesive layers for laminating
Chemically active thin surface layers
Thin lubricating coating films for flexible sheets, webs
Chemical dispensing surface layers on films
Release films for molds, thermoforming film coatings
Dye surface coating
Synthetic leather protective coating
Flat belt coating
Synthetic Paper coatings
Conductive coating for self heating film, fog removal heaters
Friction layers for high friction parts
Chemical treatment coating for Teflon®, other fluorocarbon films

"Kapton®" and "Teflon®" are registered trademarks of E I DuPont company.

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P.O. Box 2263, 601 S. Liberty Dr, Bloomington, IN 47402 All rights reserved.